Fasteners are crucial in engineering and manufacturing, facilitating secure material joining. Key locking inserts and self-tapping inserts are two popular fastener types, each with unique advantages. This article explores their differences, helping you choose the right one for your needs.

Schlüssel-Verriegelungs-Einsätze

Einsätze mit Schlüsselverriegelung, also called keyserts or keyserts, strengthen fastener threads in materials like metals, plastics, und Verbundwerkstoffe. They enhance load-bearing capacity, wear resistance, and thread retention, making them ideal for applications requiring frequent assembly and disassembly.

Key Features of Key Locking Inserts:

1. External Threads: Match fastener threads.
2. Locking Mechanism: Helical coils with tangs prevent rotation.
3. High Strength: Reliable thread strength.
4. Improved Wear Resistance: Enhances thread durability.

Applications of Key Locking Inserts:

1. Aerospace and automotive industries
2. Machinery and equipment manufacturing
3. Electronics and telecommunications equipment
4. General engineering applications

Self-Tapping Inserts

Self-tapping inserts create their threads as they’re installed into pre-drilled or punched holes. They excel in materials like sheet metal and plastics, simplifying thread creation.

Key Features of Self-Tapping Inserts:

1. Cutting Threads: Sharp threads cut into material during installation.
2. No Pre-Tapping Required: Avoids the need for pre-tapping.
3. Versatile: Suitable for various materials.
4. Einfache Installation: Quick and simple installation.

Applications of Self-Tapping Inserts:

1. Automotive and appliance assembly
2. Furniture manufacturing
3. Consumer electronics
4. Electrical equipment

Differences Summarized

1. Thread Creation: Key locking inserts have pre-made threads; self-tapping inserts create threads during installation.
2. Locking Mechanism: Key locking inserts use tangs to prevent rotation; self-tapping inserts rely on thread cutting for stability.
3. Materials: Key locking inserts are for metals, composites, and plastics; self-tapping inserts work in various materials.
4. Strength: Key locking inserts offer higher strength and wear resistance than self-tapping inserts.
5. Einfache Installation: Self-tapping inserts are easier and quicker to install.

Choosing between key locking inserts and self-tapping inserts depends on your application, material, and desired thread strength. Key locking inserts excel in demanding applications, providing robust threads, while self-tapping inserts offer versatility and simplicity, especially in diverse materials. Understanding these differences empowers you to make informed decisions in engineering and manufacturing projects.